Hydro Flow
Small Diameter
Nitrile Rubber Light Weight Attack Hose
Detailed
Specifications
1.
Hose Construction
1.1 Hose meeting this specification
shall consist of 100% synthetic high tensile yarn reinforcements
circular plain woven so as to eliminate any left hand twist.
1.2 The woven reinforcement of the inner hose shall be totally
encased in a matrix of ozone resistant nitrile rubber utilizing a
single, THROUGH THE WEAVE EXTRUSION PROCESS, thereby eliminating the
possibility of delamination.
The
unitized finished product shall thereby optimize hydrostatic
properties, abrasion resistance, and rubber to yarn adhesion.
2.
Lining and Cover Properties
When tested in accordance with the
procedures listed in NFPA 1962-02 and other related standards, liner
and cover shall have the following properties.
2.1 Ultimate Tensile Strength: Tensile strength of inner lining and
cover rubber compound shall not be less than 1750 psi.
2.2 Ultimate Elongation: Ultimate elongation of inner hose liner and
cover shall not be less than 500%
2.3 Permanent Elongation: Permanent
elongation of liner shall not be greater than 25%
2.4 Accelerated Aging Test: When using conditions as listed in ASTM
D1349-87, samples of the vulcanized rubber compound subjected to air
oven aging at 100 degrees C for 70+/- ½ hour and then tested in
accordance with ASTM D573-88 will exhibit a tensile strength of not
less than 80% of the unaged sample. The ultimate elongation shall
be not less than 50% of the original value.
2.5 Adhesion: Adhesion between liner reinforcement and liner shall
be a minimum of 22-½ lbs. When tested using NFPA 1961-02 procedure.
2.6 Ozone Resistance: Hose liner shall show no visible signs of
cracking of liner or cover when tested in accordance with ASTM
D1149-91 and ASTM D518-86, Procedure B 100 pphm/118 degrees F/70
hours.
2.7 Chalking: Hose finished to this specification shall not react
adversely to environmental changes (chalking caused by exposure to
sunlight).
2.8 Chemical Resistance: Exposure to seawater and contamination by
most chemicals substances, hydrocarbons, oils, alkalis, acids and
grease must have no effect on the short or long term performance of
hose.
Manufacturer shall provide standard Chemical resistance charts.
3.
Safety Factors
3.1 Abrasion Resistance
Safety Factors: Abrasion resistance bears a direct relationship
to the safe performance of the hose on
the fire ground and as such will not be compromised. The
Reciprocating Test – listed first – is felt to most closely
reproduce the fire departments actual fire ground conditions and is
therefore considered of prime importance to the purchasing
authority. Hose meeting all the abrasion resistance safety
factors listed below shall do so without exceeding the average
weights listed in paragraph 5.3 of this specification.
3.1a Safety Factor to Damage – U.L. Reciprocating Test. Safety
factor to damage hose outer jacket shall withstand 7,000 cycles on a
reciprocating abrasion tester – as specified in U.L. Std. 219 –
resulting in no delaminating or damage to the reinforcing yarns.
Hose so abraded shall comply with section 4.1 of this specification.
3.1b Safety factor to Exposure – Tabor Test. Hose shall withstand
16,000 cycles on the Tabor abrasion machine cH22 wheels, 1000-gram
total load per wheel without any exposure of the synthetic
reinforcement fibers. Test to be preformed in accordance with
ASTM D3389-85. Wheels must be re-faced prior to
commencement of test.
3.1c Safety factor to Damage – Tabor Test. Hose shall
withstand 24,000 cycles on the Tabor abrasion machine H22 wheel,
1000 gram total load per wheel without damage to the synthetic
reinforcement fibers. Test to be preformed in accordance with
ASTM D3389-85. Wheels must be re-faced prior to commencement
of test.
3.2
Cold Resistance
Factor: Cold resistance bears a direct relationship to the
safe performance of the hose on the fire ground and as such will not
be compromised. Hose meeting the cold
resistance listed below shall do so without exceeding the average
weights listed in paragraph 5.3
3.2a Hose shall have a capability of safe use down to –36 degrees F.
Hose shall have no apparent damage to cover, or liner when subjected
to the following cold bending test: A 50-foot length of dry hose as
to be firmly coiled and placed in a cold box at -36 degrees F. for a
duration of 24 hours. Immediately after removal of hose from
box, hose should be uncoiled and laid out by one operator.
Following this procedure the hose shall not leak or show any damage
to the reinforcement when subjected to hydrostatic acceptance test
pressure as listed in item 4.1
3.3
Heat Resistance
Safety Factor: Heat resistance bears a direct relationship to the
safe
Performance of the hose on the fire
ground and as such will not be compromised. Hose meeting the
heat resistance safety factors listed below shall do so without
exceeding the average weights listed in paragraph 5.3 of this
specification.
3.3a The hose when subjected to a static pressure of 100 psi shall
be capable of safely withstanding a surface temperature of 1200
degrees F. for a minimum of 2 minutes without bursting. Heat
resistance to be demonstrated on request of the purchasing
authority.
4. Performance Characteristics
4.1
HYDROSTATIC TEST PRESSURES; The hose shall comply with NFPA
1961/1962-02
|
Diameter |
Service
Test |
Acceptance
Test |
Kink Proof
Pressure |
Short Length
Burst |
|
1” |
300 psi |
600 psi |
450 psi |
900 psi |
|
1.5” |
300 psi |
600 psi |
450 psi |
900 psi |
|
1.75” |
300 psi |
600 psi |
450 psi |
900 psi |
|
2” |
300 psi |
600 psi |
450 psi |
900 psi |
|
2.5” |
300 psi |
600 psi |
450 psi |
900 psi |
|
3” |
300 psi |
600 psi |
450 psi |
900 psi |
4.2
FRICTION LOSS; The friction loss characteristics of the hose at 100
psi residual pressure shall ensure that the hose meets the values
detailed below. (Actual Flow Testing)
|
Flows Diameter |
50 gpm |
100 gpm |
150 gpm |
200 gpm |
250 gpm |
|
1” |
25 psi |
N/A |
N/A |
N/A |
N/A |
| 1.5" |
5.25
psi |
21 psi |
47 psi |
N/A |
N/A |
| 1.75" |
2.4
psi |
9.6 psi |
21.3 psi |
38.4 psi |
60 psi |
| 2" |
1
psi |
4 psi |
8.9 psi |
16 psi |
24.8 psi |
| 2.5" |
0.3
psi |
1.3 psi |
2.9 psi |
5.1 psi |
8.psi |
| 3" |
0.53
psi |
0.53 psi |
1.19 psi |
2.1 psi |
3.4 psi |
4.3 Reparability; Cover damage, punctures, and other small holes
must be able to be repaired with a vulcanizable patch or cold patch
technique inside and out and thereby be restored to full operational
performance.
5. General
5.1
Couplings; Light weight extruded aluminum alloy, hard coat anodized,
rocker lug. Threaded expansion ring couplings shall be
manufactured in the USA.
5.2 Color; Red Or Yellow (note 1” available in yellow only) Consult
factory for other options; Longer or shorter lengths available.
5.3 Hose Size, Weight and Coil Diameter
|
Diameter |
Average
Weight per 50 ft. Uncoupled |
Coil Diameter
per 50 ft. |
|
1” |
8 lbs. |
15 in. |
|
1.5” |
17 lbs. |
16 in. |
|
1.75” |
19 lbs. |
16 in. |
|
2” |
21 lbs. |
17 in. |
|
2.5” |
28 lbs. |
18 in. |
|
3” |
35 lbs. |
18 in. |
6.
Quality Assurance Provisions
6.1 Inspection; Purchasing Agent shall
reserve the right to visit the manufacturing plant during production
operations to witness hose construction, finishing, and testing.
6.2 Warranty; FireQuip Hose is designed and constructed for a
minimum ten year service life. A One Year Warranty provides
that the product be free of defects due to materials or workmanship,
and will provide for the repair or replacement of hose or couplings
proven to have failed due to faulty material or workmanship.
FireQuip also provides a warranty for failure due to chemical
attack, burst, or failure due to burning or hot embers while in
operation, for a period of two years from date
of purchase.
Please
call 1-800-334-6823 or send us e-mail if you require more information..

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